[Fireproofing Case Study] Cost-Effective Fireproofing Solution for an Oil & Gas Company in West Texas

In 2022, Geopolymer Solutions successfully completed a critical fireproofing project for a midstream oil and gas company in West Texas, covering six sites. The project required a durable, cost-effective solution tailored to the unique demands of the oil and gas industry and demanding Texas environment.

FP250, an innovative fireproofing material, was selected for its ability to streamline application processes, reduce expenses, and ensure long-term protection. This case study highlights how Geopolymer Solutions delivered measurable savings while meeting rigorous performance standards.

Addressing the Need for Cost-Effective Fireproofing

The client needed to update fireproofing for critical equipment across six locations, requiring a solution that provided excellent performance without breaking the budget.

A Cost-Effective and Efficient Fireproofing Solution

Geopolymer’s FP250 material was ultimately selected for its unique ability to balance cost-efficiency with high-performance fireproofing:

• Ease of Hand Application: FP250 was applied using hand troweling, eliminating the need for expensive air compressors and other heavy machinery. This choice alone saved the client thousands of dollars in equipment rental, fuel, and maintenance costs.
• Labor Efficiency: Thanks to its quick-setting properties and superior adherence, FP250 required fewer labor hours than traditional fireproofing methods, significantly lowering overall project costs.
• Quick-Setting Material: FP250’s fast curing properties minimized delays associated with complex machinery and logistics, keeping the timeline—and costs—on track.

Long-Term Durability Verified by Fireproofing Inspection

A thorough inspection conducted in November 2024 validated the material’s long-term performance. Highlights included:

• Exceptional Material Condition: Visual inspections and tapping tests showed no cracks, bug holes, or signs of debonding.
• Durability Testing and ASTM Compliance: Shore D hardness tests confirmed FP250’s compliance with ASTM D2240 standards.
• Proven Longevity: The material maintained its effectiveness under demanding conditions, reducing the likelihood of future maintenance expenses.

The Bottom Line: FP250 Delivers Premium Reliability AND Cost Savings

This project highlighted the ability of Geopolymer Solutions’ fireproofing material to deliver measurable savings in several areas:

• Reduced Labor Costs: The hand-application process required fewer workers and less time to complete.
• Lower Equipment Expenses: Eliminating the need for heavy machinery significantly cut equipment-related costs.
• Minimized Long-Term Maintenance: The durability of FP250 reduced the need for future touch-ups or repairs.

Together, these factors contribute to significant cost efficiencies compared to traditional fireproofing methods, making FP250 a practical and economical solution for industrial fireproofing.

Conclusion: Redefining Cost-Efficient Fireproofing

The successful execution of this project highlights the value of FP250 as a practical, economical, and reliable fireproofing solution. By addressing cost and performance challenges, Geopolymer Solutions demonstrated its ability to deliver exceptional results tailored to industry needs.

Looking ahead, Geopolymer Solutions remains dedicated to supporting the oil and gas sector with innovative fireproofing materials designed to meet evolving demands for cost efficiency, durability, and environmental resilience.

Learn more about how our FP250 Cementitious Spray-On Fireproofing excels for industrial applications.